After having all three layers done, I decided to try to get the middle layer (shallowest) to size using a router and template, then I would glue all three layers together and machine the outer two layers using the middle layer as a router follower bit against the middle layer.
In short this turned out badly, as I broke the middle layer whilst trying to route the inside surface. Fortunately I was able to patch it up, and in the end the patch should be invisible, but I decided at that point that it was probably best to get the three layers glued together before I made an unrecoverable mess of things.
I'm not 100% sure how I will shape it yet. Probably router plus jig for the outside and sanding drum for the inside.
Part 2 is here
In short this turned out badly, as I broke the middle layer whilst trying to route the inside surface. Fortunately I was able to patch it up, and in the end the patch should be invisible, but I decided at that point that it was probably best to get the three layers glued together before I made an unrecoverable mess of things.
glued and clamped |
Part 2 is here
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